power booster brake problem

The brakes lock up when the vacuum line is connected to the power booster. When you disconnect the power booster vacuum line the brakes work. Is the power booster bad?

My car has 130000 miles.
My car has an automatic transmission.

Experienced mechanics share their insights in answering this question :
Hello, thank you for writing in. The vehicle is likely having an issue with the booster, or more likely an issue with the linkage. There will be a rod from the pedal which controls manifold pressure inside of the booster. On the other side of this rod is a valve. It is either this valve or the rod which has failed. If the rod is having an issue, try to adjust it first before replacing it. The valve will likely need to be replaced, but more inspection will need to be done. For more diagnostic help, contact our service department to schedule an appointment.

How to Identify and Fix Common car Problems ?

Our sources include academic articles, blog posts, and personal essays from experienced mechanics :

A failing brake booster loses the ability to amplify the force from your foot, which translates to you having to use more effort when pressing the brake pedal. This lowered force on the master cylinder reduces hydraulic pressure in the brake fluid, making it harder to brake.
Turn the engine off, then repeatedly press the brake pedal slowly. When you pump it the first time the pedal should be very `low`— meaning not much pressure resistance. As you pump the pedal, the pressure should become firmer, which will indicate that the brake booster is not leaking.
If you notice any of these problems, it is important to track down the problem and perform all necessary repairs. Driving around with a failing or bad brake booster is quite dangerous, as it can lead to complete brake failure down the road.
Brake pedal difficult to push – The most common sign of a brake booster leak is your brake pedal feeling “harder” than normal. It will require more force to work and increase your stopping distance. If you notice this, you should get your car inspected as soon as possible. This is because it can affect your safety.
Sometimes, brake booster issues are a problem that can be easily fixed with a repair. It could also be a problem with the valve or the booster vacuum hose. The hose or valve would most likely need to be replaced.
A brake booster is designed to provide power-added assistance to help apply the brakes. It`s mainly due to the job of a brake booster that a vacuum-assisted system is called a power brake booster.
The brake booster pressure sensor measures the relative pressure in the vacuum booster. In operation, the transducer senses the difference between the applied pressure and the atmospheric pressure via strain-sensitive piezo-resistors which are implanted in the silicon MEMS die membrane.
As the pedal is applied, a metal rod pushes a valve against the diaphragm and allows atmospheric pressure to enter the pedal side of the chamber. With the master-cylinder side of the chamber still under vacuum, the difference in pressure creates the assistance or “boost” needed when applying the brakes.
Hydroboost Function Test

With the engine off, apply the brake pedal five or more times with medium force to discharge the accumulator. The pedal feel will harden noticeably. Next, apply the brake pedal with medium force, and then start the engine.

The brake booster vacuum pump supplies the vacuum required for the power brake booster to work. If it fails or has a problem, the vehicle will be left without assisted braking. Without the brake booster, the brake pedal will be stiff and will require considerably more effort to stop the vehicle.
With the car turned off, pump the brake pedal four or five times until you get a hard brake pedal. Continue to hold the brake pedal down with moderate pressure and start the vehicle. The brake pedal should drop. If this brake pedal remains hard, there is a problem with the brake booster, such as a ripped diaphragm.
The benefits of deleting the brake booster for performance driving and Motorsport are: Reduced compliance between the pedal and the master cylinder which translates to a firm pedal feel. No lag between the pressure in the brake lines and the force on the pedal and thus improved braking control.
Common signs of a faulty vacuum brake booster check valve include the brake pedal being difficult to engage, feeling spongy, or not working at all.
The classic symptom of a failing master cylinder is a brake pedal that “dives” or sinks slowly to the floor while pedal pressure is being applied. Another sign to look out for is any leaks around the master cylinder. If a seal is worn out, it may leak past the seal and onto the pushrod that attaches to the brake pedal.

Relevant Questions and Answers :

the most relevant questions and answers related to your specific issue

When I put my foot on the brake my back left brake light goes off, when I take it off the brake the brake light comes on
ANSWER : I would suggest trying to disconnect and reconnect the wiring to the rear lights. I have seen these older Toyota vehicles rear lighting short out on the lights themselves due to the way the light circuit was made on the lamp housing. Look at the housing circuit on the light to see if one is touching another, and that could tell you why it is malfunctioning. There could also be a problem with the brake light switch. If you are not comfortable dealing with wires, I recommend getting in touch with a certified mechanic who can look at your brake light issue for you to see what’s going on.

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Low brake pedal and anti-lock brakes are not kicking in.
ANSWER : The brake pedal is working to stop the vehicle, but there may be air in the controller unit causing the ABS brakes to not function. I recommend bleeding the brake system from the farthest location from the master cylinder to the master cylinder including the ABS unit. If the brakes are still spongy after a full bleed, then the controller will need to be replaced. If you need further assistance with your brake pedal being spongy, then seek out a professional, such as one from Your Mechanic, to help you.

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Hard brake pedal and rear brakes locking up.
ANSWER : Hi. I will help you with this issue you are having with your 2001 Durango. Unless you bled the master cylinder, it is possible there is still air in the system. If you car is equipped with ABS, air could have also gotten trapped in the ABS modulator. If ABS equipped, a bi-directional scan tool would be essential to manually activate the ABS system to clear air from that segment of the lines while you are bleeding the system. It is also possible that in all of this work somehow the proportioning valve has been affected causing the desired pressure differential, front versus back, to get out of spec. Using a 2,500 PSI gauge, you can check the pressures at each wheel and that will definitely give you a clue as to which brake circuit is the issue (or both), whether the proportioning valve is working properly and whether the line pressures at each wheel are within spec. Should you need a second opinion, by all means feel free to contact YourMechanic for assistance and we will diagnose and repair the issue for you.

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power booster brake problem
ANSWER : Hello, thank you for writing in. The vehicle is likely having an issue with the booster, or more likely an issue with the linkage. There will be a rod from the pedal which controls manifold pressure inside of the booster. On the other side of this rod is a valve. It is either this valve or the rod which has failed. If the rod is having an issue, try to adjust it first before replacing it. The valve will likely need to be replaced, but more inspection will need to be done. For more diagnostic help, contact our service department to schedule an appointment.

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EPC light on 2004 Jetta. Code said brake switch faulty, but brakes lights worked. Replaced brake switch, now no brake lights.
ANSWER : Hi there. The first thing that pops in my mind beyond of what you have listed is perhaps the electrical harness attached to the brake switch. Perhaps the harness itself is damaged or you have an exposed wire, loose ground wire somewhere. You might want to have a professional mobile mechanic come to your location and complete a brake lights not working inspection to help you diagnose this issue.

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Where is the vacuum check valve located on a vacuum assisted brake booster?
ANSWER : The check valve is built into the hose that connects to the brake booster. The hose should be disconnected from the booster connection when removing the master cylinder. If you apply vacuum to the hose after you remove it from the booster, you should be able to hold vacuum on the line indicating check valve is good. If it will not hold vacuum, then you will need to replace the line assembly with check valve built into it. If you need help with this repair, YourMechanic offers a repair and diagnosis service preformed by a certified mechanic that will commute to your location to help you replace your brake booster vacuum pump.

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just replaced front and back calipers power booster bled all brake lines and when you put the brake on and coming to a slow stop i
ANSWER : I think you need to take a look at the brake pads to make sure they did not get put in backwards. If you are getting grinding noise and the ABS is kicking in then you may have put one of the brake pads in wrong or the caliper brake pad slides came loose when installing them.

I suggest you do not drive it until you find the cause so you do not damage the rotors. Look at each brake pad to make sure the metal backing is not facing the rotor on the inside or outside pads.

Then check the caliper slides to make sure they are not hitting the rotors. Lastly, you should check the system again for any air in the system. You may have to have the ABS system checked if the problem continues. If you cannot find and fix the problem then I recommend calling a certified mechanic, like one from YourMechanic, to inspect your brake system and help you repair this problem.

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I am replacing my power brakes booster and need some advice about removing the power unit from the bell crank.
ANSWER : Hi there. When removing the brake booster from a vehicle, you will need to remove the master cylinder and cap off the hydraulic lines. Then go in the cab and remove the pin from the bell crank and unbolt the 4 bolts that hold the booster on. Then remove the booster. Do the opposite to install the booster. If the bell crank pin had a cotter pin to secure it, make sure that you use a new cotter pin. If you need further assistance with removing and installing a brake booster in your vehicle, then seek out a professional, such as one from Your Mechanic, to help you.

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