FORD CMAX Fuse question. 2014 Ford C-Max

Fuse box damaged in front end collision. Unfortunately based on the design of the vehicle I have to transfer each individual fuse from the damaged box to the new box. I am well into that process when I noticed that ONE of the fuse plug terminal that snaps into bottom of fuse box that relay plugs into is damaged. I asked Ford for a fuse repair kit but they seemed stumped. I need ONE new piece in order to proceed with my repair. Doug Stewart Uniontown, PA 15401

My car has 35384 miles.
My car has an automatic transmission.

Experienced mechanics share their insights in answering this question :
Hello,
Ford (and other manufacturers as well) usually offer the small, specialized electrical parts for repairs such as you describe. Check with www.fordparts.com for your specific needs. For assistance with this project, I would recommend an electrical system problem inspection by a mobile, professional mechanic, such as one from YourMechanic, who will come to your location, diagnose this problem, give you an accurate assessment of damage and cost estimate for repairs.

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now you guys have three fuse boxes in your ford c-max one of them is actually located under the hood. one is inside the vehicle. one is in the trunk.
Electricity is stored in a high voltage battery pack. The combination of a gasoline engine and electric motor provides for improved performance, reduced emissions and improved fuel economy. The C-MAX HYBRID high voltage systems are self-contained, never needing to be plugged into an electrical outlet for recharging.
Key Components of a Hybrid Electric Car

Battery (auxiliary): In an electric drive vehicle, the low-voltage auxiliary battery provides electricity to start the car before the traction battery is engaged; it also powers vehicle accessories.

Electric Vehicle (EV) and Hybrid Electric Vehicle (HEV) fuses protect electrical circuits, electrical equipment and batteries in an electric vehicle from electrical faults such as overloads and short circuits. The electrical circuits in Electric vehicles utilise direct current (DC) voltage.
Type C Fuses

A Type C fuse is actually a type of miniature circuit breaker (MCB). MCBs are a type of circuit breaker used with lower-powered circuits to cut off current in the event of an overload.

Air conditioners use fuses as a way to protect the condenser from being exposed to excessive amperage. Fuses are designed to handle a limited amount of amperage based on the maximum amount that the unit is rated for: If more amperage passes through, the fuse will blow to protect the condenser from overheating.
-ft. @ rpm)1 107-kW electric motor with 33.5-kWh lithium-ion battery pack 2.0L iVCT Atkinson-cycle I-4 HEV 188 combined hp 129 gas engine lb. -ft.
The fuse in a plug is a safety device designed to protect the lead rather than the appliance. It is a deliberate weak link in a circuit which will `blow` if an electrical appliance or extension lead draws too much current due to either an overload or a fault.
The main fuse is connected in the live wire so that if the current exceeds its rating, the fuse melts and breaks the circuit; thus, preventing the excessive current from flowing into the circuit.
ECM stands for Engine Control Module, and ECU is short for Engine Control Unit. These two acronyms represent the same component and are used interchangeably.
The RAC document FMD [1] provides the following modes and percentages. The fuse fails to open when expected (29.8%); the fuse is slow to open (25.5%); the fuse has opened with no cause given (22.7%); the fuse opened unexpectedly (14.3%) and mechanical failure of the fuse (3.5%). Fuses have a current and voltage rating.
Fuse boxes are typically located in your home`s basement, garage, or utility room. If you have an older home, you may have a fuse box instead of a circuit breaker. Fuse boxes are not as common as they once were, but they can still be found in some homes.
A hybrid vehicle cannot run without the hybrid battery, so vehicle owners must invest in new hybrid batteries periodically, which can make vehicle maintenance expensive.
Since the battery packs used by most hybrids produce around 100 to 300 volts of electricity, they are deemed “high-voltage” and must be labeled as such on the parts of the vehicle through which this voltage flows.
Commonly used in high voltage switchgear, high voltage fuses are rated above 10,000V. High voltage fuses, also known as HV fuses, can be either current limiting (backup or general purpose fuses) or non current limiting (expulsion fuses).
The inverter fuse serves two purposes: to protect the inverter and to protect the wire. The only way to protect the wire is to install the fuse as close to the battery as possible. As you may or may not know, not all fuses are equal and there are different fuses for different uses.
ECM fuses are critical components in your vehicle`s electrical system. They protect the Engine Control Module (ECM) from damage caused by power surges or short circuits. Without ECM fuses, your car`s ECM could malfunction, leading to engine failure or other electrical issues.
In electronics and electrical engineering, a fuse is an electrical safety device that operates to provide overcurrent protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, thereby stopping or interrupting the current.
Most electronic fuses will have the voltage and amp rating stamped on the end cap. The type of fuse can generally be visually identified. Also, owner`s manuals will have the correct replacement fuse generically identified. For example: “Use a 2 amp, time-delay, 250 volt fuse.”
Types of Fuses

But mainly, fuses can be divided into two categories based on the input supply as follows: AC fuses. DC fuses.

AC fuses are primarily of two types– low voltage fuses and high voltage fuses. Low voltage AC fuses are electric fuses having a voltage rating less than or equal to 1,500V. Rewireable fuses and cartridge type fuses are some important examples of low voltage AC fuses.
Hybrid technology features a gas engine plus an electric motor, and switches between the two—or some combination of both—to optimize your drive. The gas engine and regenerative braking recharge the battery, which doesn`t need to be plugged in.
VOLTAGE 240 VAC nominal, 2 poles, 60 Hz.
The purpose of the 12V, is to power the computer and accessories when the hybrid system is not in Ready Mode, and to assist in starting the vehicle. The 12v battery in a hybrid doesn`t start the car like you`d expect – it provides power to the computer, relays, ECU, etc.

Relevant Questions and Answers :

the most relevant questions and answers related to your specific issue

FORD CMAX Fuse question. 2014 Ford C-Max
ANSWER : Hello,
Ford (and other manufacturers as well) usually offer the small, specialized electrical parts for repairs such as you describe. Check with www.fordparts.com for your specific needs. For assistance with this project, I would recommend an electrical system problem inspection by a mobile, professional mechanic, such as one from YourMechanic, who will come to your location, diagnose this problem, give you an accurate assessment of damage and cost estimate for repairs.

Car blows ecm run/start fuse after starting and then dies replaced fuse and repeats
ANSWER : Hi there. Typically when this issue occurs, damage will be instant – meaning if it’s going to damage the ECU, replacing the fuses would not help start the vehicle. So, at first glance, I would assume the ECU is OK. What is more likely is that you have an exposed wire somewhere that is causing the fuses to pop. Trying to diagnose these issues can be tricky sometimes, so it might be a good idea to have a professional mechanic complete an electrical problems inspection to isolate why you’re having these issues and recommend the right repairs.

Passenger seat heater not working properly.
ANSWER : Hello and thank you for contacting YourMechanic. The book says that you can use a 15, 20, 25, or 30 amp fuse. The power to the heaters are operated through the wiring to the main harness. There could have been a wire tied into it to make the seat work on the same circuit as the driver seat. This is common to find in the vehicles.

You can try putting a 15 amp fuse in the slot and see if the seat works. Try to avoid using a high amp fuse for if there is a problem with the heater you don’t want to burn it. If nothing seems to work, then the heater in the seat has failed and needs replaced.

If you need further assistance troubleshooting your vehicle, then seek out a technician, such as one from Your Mechanic, that can assist you with a seat inspection at your home or office. Best of luck.

Moisture in fuse box causes fuel pump fuse malfunction
ANSWER : For this, Silicone spray is one tool I personally like to use especially on rubber or silicone seals. The spray will leave a water-tight film on the electrical component and offers a moisture resistant coating. If you would like to have this checked, an expert, like one from YourMechanic can come to your car’s location to inspect the electrical system in order to scope the problem out and pinpoint any problems.

I need the fuse description for my 2010 Ford Expedition.
ANSWER : The information you are looking for should be in your owners manual. The manual will tell you where each fuse box is, describe the circuit each fuse controls and show the amperage rating of each fuse so when they are replaced the wrong one isn’t put in. If you do not have your owners manual, you may be able to find one at your local dealer and you may be able to order one from the internet as well. Fuse #30 should be a 10amp fuse that feeds power to the ac compressor clutch coil through the AC compressor relay. Consider hiring an experienced technician like one from YourMechanic who can come out to help you get the fuses right and offer a more personal diagnosis of your a/c concern if the problem was not just a fuse.

low voltage on one row of fuses in inside fuse panel.
ANSWER : Hello. The fuse box is likely experiencing sone extra resistance. When resistance is high the amount of voltage that is allowed to limited. You may be able to find corrosion or another type of contamination that can be removed. You may not be able to access the damages. In this case you will have to replace the entire fuse box. When you replace the fuse box, you will want to make sure the fuses are good before you switch them from the old to the new unit. You may want step by step instructions or a repair manual.

Blower fuse gets HOT!!
ANSWER : Hi there. Which side of the fuse is getting the heat? Does it stay hot all the time? It is highly recommended to not install a higher rated fuse as this may cause system damage. If it’s the blower circuit side, there is excessive amperage draw on that side of the circuit. If it’s on the power side, then that is the side with the excessive amperage draw. On the power side, use a digital volt/ohm meter to perform a voltage drop test and see if there is excessive voltage drop. If there is excessive voltage drop, there is a resistance concern on that wire; it could be corrosion or a breakage in the wire. Perform voltage drop tests on the blower circuit wires and correct as necessary. The blower resistor could also be a source of the hot fuse concern. The blower resistor changes the resistance of the circuit based on fan speed selection prior to power getting to the blower. A fault in the resistor may be causing an excessive draw. I strongly suggest having a qualified technician perform an inspection to avoid replacing unnecessary parts. Your Mechanic has several available technicians that can assist you with an electrical problems inspection.

01 Audi A6 2.7 have a crank but no start I checked my fuses and I have no power to either of my 2 ECU fuses or my Fuel Pump fuse
ANSWER : Hi there. It is highly probable that you have a faulty main relay or an exposed electrical connection or bad ground to the fuse panel that is causing this issue. However, it could also be problem with the ECU itself; which tends to be a problem with Audi’s and VW’s after 15 years or so. I would highly recommend having a professional mobile mechanic come to your location and complete a car is hard to start inspection, so they can correctly diagnose this problem and recommend the right repairs.