The problem is not in the slave cylinder if you have no leaks but in the clutch master cylinder. The fluid pressure is leaking internally and releasing pressure. Replace the clutch master cylinder and bleed clutch.
How to Identify and Fix Common car Problems ?
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Your vehicle`s fluid reservoir can be the cause of multiple faulty clutch slave cylinder symptoms. Low fluid in the reservoir can make it difficult for the clutch slave cylinder to perform. Check for any leaks in the system. It`s also possible for the fluid to get contaminated and affect your vehicle`s performance.
Extreme overheating can cause irreversible dishing of the pressure plate leading to disengagement problems.
This can be the result of misaligned engine and transmission, distorted clutch housing, bent or improperly seated flywheel, or warped pressure plate or friction disc. Other areas to focus on include: Release fingers or levers—they may not be evenly adjusted. Pressure plate—it could be misaligned.
There are typically a few different possibilities for why a clutch pedal will stay on the floor. It could be a failed clutch master cylinder, slave cylinder, failed fluid line, or the clutch has failed.
If your clutch pedal feels soft or `spongy` at any point as you press it to the floor, it`s a sign your clutch fluid is low. That spongy, inconsistent feeling is due to air in the clutch line from the master cylinder to the slave cylinder.
Frequent causes why the clutch doesn`t disengage correctly include faults in the release system (clutch release bearing, slave cylinder, clutch lever), a jammed pilot bearing, or non-compliance with important installation requirements.
Problems with the clutch safety switch may include a no-start condition, starting with the clutch released and the transmission in gear, and inoperative cruise control. If you suspect a problem with the clutch safety switch or its adjustment, consult a professional service technician.
The clutch pedal sticking to the floor is usually an indication of a hydraulic problem in the clutch system, typically a system that nees bleeding. The clutch hydraulic system does not use engine vacuum. You should also check the adjustment of the overcenter spring above the clutch pedal.
Yes master cylinders can fail without leakage, the clutch master cylinder has a piston inside and there are separate channels for hi-pressure line and return(low pressure) line and their location in the cylinder differs for manufacturers.
Leaks
on the floor or engine bay If the clutch slave cylinder develops any leaks, fluid will drip down and leave traces on the floor or in the engine bay. Depending on the severity of the leak, a leaking slave cylinder will usually also have a noticeable, adverse effects on the pedal feel as well.
If there is air in the system, you do not get enough pressure and the clutch is not able to fully engage. Bleeding the clutch is a process in which you remove all the fluid currently in the system, getting out all the liquid and air, and replacing it with purely liquid.
There could be a leak on the slave cylinder causing the slave cylinder not to operate. Also, check the pin to the clutch pedal and make sure that it is hooked up to the clutch master cylinder. Check the lines and make sure that they are not cross threaded, which will not seal and cause a leak.
A clutch that doesn`t engage fully, or slips under heavy load, is the normal failure mode of a worn out friction disc of pressure plate that has lost its tension. When you press the clutch, your foot counters the diaphragm spring which presses the friction disc to the flywheel.
Its outer surface is always spinning, whether the clutch is engaged or disengaged. It is self-adjusting, meaning that the spring between the bearing and base puts tension on the bearing, keeping it in contact with the pressure plate. This accommodates for clutch wear.
Most hydraulic clutch systems have their dedicated master cylinder; however, some vehicles use one master cylinder for both the brake system and the clutch system. Any time you open the hydraulic system, you will need to bleed it to remove air pockets.
The reason for engaging the clutch and using the accelerator at stage 4 is to speed up the gear wheel on the drive from the engine so that, when the gear is engaged at stage 5, the teeth on that gear wheel will be moving at the proper (higher) speed to engage smoothly with the teeth on the new gear wheel.
When you want to press the clutch pedal, lift your foot and press down by pushing from your knee. Once you`ve changed gears, release the clutch pedal by anchoring your foot on the floor (the same way you would anchor your right foot to toggle between the brakes and the throttle) and flexing your ankle backwards.
“Riding” the clutch is the most common reason for premature clutch failure. Even the slightest pressure on the pedal will partially disengage the clutch, causing the release bearing, pressure plate and flywheel to overheat.
When the clutch switch is open (engaged), the car will not be able to start. Automatic vehicles use a neutral safety switch, which is similar in a lot of ways to the clutch switch. This switch prevents the car from starting unless it is set to Park or Neutral mode.
Use a low-pressure-type grease gun equipped with the recommended grease, and lubricate the bearing until excess grease purges from the rear of the release bearing (toward the transmission). Do not over-lubricate the clutch release bearing.
Slipping gears
Gear slippage happens when the clutch plate has become too damaged or worn to fully engage in a specific gear. You might notice what feels like engine “revving” where the rpm increases seemingly too drastically for the shift to take place.
With the engine still off, press the clutch as far down as it goes then release it. A clutch that is in good condition should spring back to its original position quickly and have some resistance as you press down. On the other hand, if it gets stuck, moves slowly or feels bouncy then it`s likely to be wearing out.
If the clutch fluid is low, look all over both master and slave cylinders and the pipe that connects them for signs of a leak. Pull back the lip of the dust cover on both cylinders. If there is hydraulic fluid inside the cover the piston seal is worn or damaged or the cylinder may be scored.