Hard brakes

Isuzu Wizard having hard brakes all of sudden. The brake fluid sign is on the dashboard but if you remove a wire on the brake booster it goes off. What is the problem?
Experienced mechanics share their insights in answering this question :
The symptoms you describe suggest a failure of engine vacuum to the brake power booster (or hydraulic system pressure if your vehicle has hydro-assist braking), or a failure of the brake power booster itself. Any of these failures would require much greater pressure on the brake pedal to stop the vehicle. The wire you mention goes to a warning sensor which indicates the problem. I recommend having a professional mobile mechanic come to your location to perform a brake system inspection. This inspection will provide a diagnosis and recommendation of parts that are needed to safely correct this issue.

How to Identify and Fix Common car Problems ?

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Brake fluid absorbs moisture, which may enter the brake system from exposure to the air. Over time, the presence of water will cause sludge to build up, limiting the movement of the brake fluid and causing your pedal to feel stiff.
Brake fluid in the booster can damage the booster diaphragm. Not only that, a brake fluid leak will reduce hydraulic pressure in brake lines and possibly introduce air into the brake fluid, reducing pressure even further.
Regularly Check the Brake Fluid Level

Maintaining the brake fluid level of your vehicle is an important part of keeping your brakes in good working order. Low brake fluid can cause a stiff brake pedal, making it difficult to stop the car, so it`s important to check the level regularly.

Vacuum – or really lack of vacuum pressure – is the most common cause of a hard brake pedal, and therefore the first thing to look at when a hard pedal is present. Any brake booster (whether from Master Power or any other supplier) needs a vacuum source to operate.
The most common causes of your brakes not releasing is a seized caliper or brake pad. This typically occurs due to rusting or ageing.
If brake fluid becomes too full of moisture, problems can arise when the fluid becomes hot under braking, with the moisture turning to vapour inside the brake lines. This leads to a soft, spongy brake pedal feel, and will stop your car braking as well as it should.
Corrosion. Another common cause of sticky brakes is corrosion within the caliper pistons due to old brake fluid.
The loss of brake fluid leads to a loss of hydraulic pressure, so the brake pedal will feel soft or low and go to the floor.
Low brake fluid will cause air to fill the gaps in your brake line—leading to soft brakes. Spongy brake pedals can be both terrifying and dangerous—especially if you do not get them serviced at the first sign of an issue.
Damages the brakes – Slamming on the brakes too hard will damage the car brakes themselves. This can overheat the brake pads, causing them to wear down faster which could then cause problems with the brake rotors and suspension.
Brake Booster Check

With the car turned off, pump the brake pedal four or five times until you get a hard brake pedal. Continue to hold the brake pedal down with moderate pressure and start the vehicle. The brake pedal should drop.

A Spongy, Squishy Brake Pedal

If the booster check valve is blocked, it won`t suck out air molecules from the vacuum brake booster as efficiently. And if it`s broken, it may let air into the brake booster.

Brake fluid can deteriorate or become contaminated over time, affecting brake performance.
Overfilling the master cylinder reservoir with brake fluid is a common mistake that causes larger problems with your brake system. Almost all master cylinders on the market today have a max line on the side. The reservoir should not be filled past this line.
Brake pedals should always feel firm when you press down. If your pedals ever feel soft and spongy, you should immediately get your vehicle inspected, as a spongy brake pedal is a symptom of failed braking components in the car.
Common signs of a faulty vacuum brake booster check valve include the brake pedal being difficult to engage, feeling spongy, or not working at all.
Generally, the hydraulic brake booster will last as long as your car does. There are some factors that can lead to the booster being damaged and having to be replaced.
A leaking brake booster may also cause an engine to run badly. Leaks in the brake booster provide a vacuum leak to the engine. One quick test for leakage, is to turn the engine off and press the brake pedal.
If you don`t notice a leak, there could be other reasons the fluid is low, such as: Worn out brake pads. If the brake pads become worn out, more fluid gets stored inside the calipers. This can lead to less brake fluid in the master cylinder.
Low Brake Fluid

If the brake fluid level is low, it can reduce the hydraulic pressure in the brake system, causing the brake pedal to feel spongy or soft, and the car to shake or vibrate when you apply the brakes.

YOU SHOULD REPLACE BRAKE FLUID EVERY FEW YEARS

And the best way to find out how often to change brake fluid is to follow your manufacturer`s recommendations. Some manufacturers say you should replace your brake fluid every two years. Others recommend every three years, or every 45,000 miles.

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Typical brake line pressures during a stop range from less than 800psi under “normal” conditions, to as much as 2000psi in a maximum effort.
A brake booster increases the force applied to the brake pedal, amplifying the hydraulic pressure delivered to the master cylinder. This allows for more effective braking, making it an essential safety feature for any vehicle.

Relevant Questions and Answers :

the most relevant questions and answers related to your specific issue

When I put my foot on the brake my back left brake light goes off, when I take it off the brake the brake light comes on
ANSWER : I would suggest trying to disconnect and reconnect the wiring to the rear lights. I have seen these older Toyota vehicles rear lighting short out on the lights themselves due to the way the light circuit was made on the lamp housing. Look at the housing circuit on the light to see if one is touching another, and that could tell you why it is malfunctioning. There could also be a problem with the brake light switch. If you are not comfortable dealing with wires, I recommend getting in touch with a certified mechanic who can look at your brake light issue for you to see what’s going on.

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EPC light on 2004 Jetta. Code said brake switch faulty, but brakes lights worked. Replaced brake switch, now no brake lights.
ANSWER : Hi there. The first thing that pops in my mind beyond of what you have listed is perhaps the electrical harness attached to the brake switch. Perhaps the harness itself is damaged or you have an exposed wire, loose ground wire somewhere. You might want to have a professional mobile mechanic come to your location and complete a brake lights not working inspection to help you diagnose this issue.

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Low brake pedal and anti-lock brakes are not kicking in.
ANSWER : The brake pedal is working to stop the vehicle, but there may be air in the controller unit causing the ABS brakes to not function. I recommend bleeding the brake system from the farthest location from the master cylinder to the master cylinder including the ABS unit. If the brakes are still spongy after a full bleed, then the controller will need to be replaced. If you need further assistance with your brake pedal being spongy, then seek out a professional, such as one from Your Mechanic, to help you.

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I replaced the brake light switch. Gear lever unlocked because it had locked. Now the brakes feel hard.
ANSWER : Hi, thanks for writing in. You need to check the brake switch install adjustment. You may have the switch adjusted too tight and it is holding the the brake pedal partly down. This will cause the brake master cylinder to not release the brakes when you let off the pedal. Readjust the switch away from the pedal until you feel some free play again in the pedal. This should fix the problem. If you would like help, consider having an expert automotive technician from YourMechanic come to your home or office to inspect and diagnose this issue for you, and make or suggest any repairs as needed.

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Supportive bar attached to brake pedal interrupts proper braking process
ANSWER : It’s possible to have someone alter the brake pedal or adapt a brake pedal from a different vehicle. You may call around to some customization shops to see if anyone is interested in taking on the project. But first, I would try reaching out to the selling dealer with your concern – especially since it is a new model. Good luck.

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Hard brake pedal and rear brakes locking up.
ANSWER : Hi. I will help you with this issue you are having with your 2001 Durango. Unless you bled the master cylinder, it is possible there is still air in the system. If you car is equipped with ABS, air could have also gotten trapped in the ABS modulator. If ABS equipped, a bi-directional scan tool would be essential to manually activate the ABS system to clear air from that segment of the lines while you are bleeding the system. It is also possible that in all of this work somehow the proportioning valve has been affected causing the desired pressure differential, front versus back, to get out of spec. Using a 2,500 PSI gauge, you can check the pressures at each wheel and that will definitely give you a clue as to which brake circuit is the issue (or both), whether the proportioning valve is working properly and whether the line pressures at each wheel are within spec. Should you need a second opinion, by all means feel free to contact YourMechanic for assistance and we will diagnose and repair the issue for you.

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Brake sensor is to sensitive causing brakes to flicker while driving. 2005 Mercury Montego
ANSWER : Hi there – your brake light switch needs a minor adjustment. It is adjusted too "tight" or close to the brake pedal lever, or possibly has failed. Adjusting/replacing it will eliminate this flickering problem. I recommend a brake light isn’t working inspection performed by a mobile, professional mechanic, such as one from YourMechanic, who will come to your location, diagnose this problem, and give you an accurate assessment of damage and cost estimate for repairs.

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Changed brake master cylinder, bled 10 times, and the pedal is soft The rear brakes are not locked but close. Truck now running rough.
ANSWER : You will have to bleed the brakes from the farthest location all the way to the master cylinder. There is still air in the lines causing the issue. Check the vibrations on the vehicle to see if the engine mounts are damaged or if the brakes are not releasing causing the engine to run harder than normal to overcome the braking force. If you need further assistance with your vehicle’s brake system, then seek out a professional, such as one from Your Mechanic, to help you.

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