Axel nut not coming off

I'm changing my wheel bearings, but the axle nut is not coming off. It's all the way at the end of the threads of the axle, and now it spins freely and will not go on tighter or off. It is on the last few threads. Any suggestions?
Experienced mechanics share their insights in answering this question :
Hi there, thanks for writing in. The end of the axle is most likely mushroomed out on the end from someone hitting the end with a hammer and damaging it. You will have to tighten the nut back just enough to file the damaged area of the axle, so the nut will come off. If you are unable to do this, then you may have to cut the nut off and replace the axle shaft. If you would like some help, consider having one of our certified automotive technicians come to your home or office to inspect this issue for you and make the necessary repairs. We can also help you change your wheel bearings.

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Loose axle nuts can become a serious problem. When the axle nut is loose it allows the wheel bearing to shift back and forth which can cause damage and cause the wheel bearing to fail. When the axle nut is installed properly it is staked so it cannot come back off, though it could still become loose.
The old nut will not hold the proper torque a second time. Don`t even think about “re-deforming” the old nut in your bench vise—it won`t work. New axle nuts cost about $3 and ball joint nuts usually less than $1. Your family`s safety is worth far more than that.
Avoid Overtightening – Use the Right Tool

Many technicians use an impact gun when installing an axle nut on a wheel hub bearing which not only overtightens the bearing but can also cause premature wear to the hub assembly. MOOG recommends using a torque wrench to tighten the axle nut accurately.

Over-tightening can damage the lug nuts, wheels and hubs – and worse, result in a wheel-off situation.
Expert Reply: The nut on the spindle should be tightened until snug, with no side-to-side play in the hub and then backed off slightly, about maybe a 1/8 of a turn.
Yes you can drive your truck with out cv joints. But you do need part of the cv joint . If that makes any sence. If you break a cv joint pull it apart and remove the joint of the cv closes to the wheel.Be sure to remove the other parts of the cv joint not used.
Use 36mm 12 point socket with 3/4″ square drive to remove harmonic balancer bolt and re-torque on installation. 36mm 12 point socket can also be used on axle nuts.
Somewhere between the thickness of a human hair and a sheet of paper. That`s the tolerance you`re toying with when adjusting wheel bearings. Various sources put the diameter of an average strand of hair at 0.001 and a sheet of standard office paper at 0.005 inches.
Everyone who has ever worked with fasteners has accidentally messed one up at some point. One of the most damaging ways to do that is by over-tightening, or over torquing the fastener. This can result in stripping screws, snapping screw heads and damaging pre-tapped threading.
Your wheel bearing is a bit stiff after installation because the grease hasn`t worn in enough. A few miles after installation, and it will be OK. Certain elements in the pre-filled grease will break down and allow the bearing to turn normally.
OEM and bearing manufacturers always recommend using a torque wrench for installation. During removal, an impact wrench can damage the axle nut threads and shock the CV joints. It can also create a false sense of security when adjusting a nut or bolt, which may be under or over torqued.
For a given finish condition, the thread friction has some scatter associated with it, but will not depend on whether the nut or the bolt head is tightened. If the thread friction torque remains the same, the torsion in the shank will be the same irrespective of whether the bolt head or the nut is tightened.
When the CV joint fails, the axle will break, and the car won`t move. Matters can get worse if this happens while you are driving. That`s why you need to have your CV joint checked regularly.
How long does a wheel bearing last? Wheel bearings have an average lifespan of 136,000 to 160,000 km (approximately 85,000 to 100,000 miles). This is only a rule of thumb though, the actual lifespan of a wheel bearing depends on the quality of the wheel bearing and the operating conditions.
It would be extremely dangerous to drive with old wheel bearings, as it may cause your wheels to stop turning entirely and abruptly. You should expect to replace wheel bearings every 85,000-100,000 miles.
More torque makes a car accelerate harder, assuming the weight stays the same. A low-weight, high-torque vehicle accelerates ferociously off the line, pushing you back into the seat like a rocket launching.
The more torque an engine produces, the greater its ability to perform work.
Dry all the bearings by rolling them about on a clean piece of kitchen towel. Next roll all of the ball bearings to one side. Then pull the inner up in the opposite side of the balls and it should click out. Do this gently as sometimes the balls can fly out.
Axle binding is caused by a CV joint bending so far that the internal bearings and cage lock up and can`t turn freely. If you force it to turn in this state by hitting the gas, your CV joint will explode internally.
Removing the axles from these units is usually straightforward: You unbolt the axle from the hub and just slide it out. There`s usually a blob of oil that shoots out of the housing along with the axle so it`s smart — and environmentally responsible — to put a drain pan under the hub when performing this procedure.
6 point, 3-1/2 inch (flat to flat) opening size.
Removing the axles from these units is usually straightforward: You unbolt the axle from the hub and just slide it out. There`s usually a blob of oil that shoots out of the housing along with the axle so it`s smart — and environmentally responsible — to put a drain pan under the hub when performing this procedure.

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Axel nut not coming off
ANSWER : Hi there, thanks for writing in. The end of the axle is most likely mushroomed out on the end from someone hitting the end with a hammer and damaging it. You will have to tighten the nut back just enough to file the damaged area of the axle, so the nut will come off. If you are unable to do this, then you may have to cut the nut off and replace the axle shaft. If you would like some help, consider having one of our certified automotive technicians come to your home or office to inspect this issue for you and make the necessary repairs. We can also help you change your wheel bearings.

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